Bayanin Aikin
1. Shirin samarwa
saiti 600 / rana (117/118 mai ɗaukar ƙafar ƙafa)
2. Bukatun don sarrafa layin:
1) NC machining cibiyar dace da atomatik samar line;
2) Haɗaɗɗen hydraulic frock;
3) Na'urar lodi ta atomatik da na'urar da ba ta da komai da na'urar isar da sako;
4) Gabaɗaya fasahar sarrafawa da lokacin sake zagayowar aiki;
Tsarin Layin Samfura
Tsarin Layin Samfura
Gabatarwar Ayyukan Robot:
1. Da hannu sanya kwanduna da aka yi da injin da aka sanya a kan tebur mai kaya (Loading Tables No. 1 and No. 2) kuma danna maɓallin don tabbatarwa;
2. Robot yana motsawa zuwa tire na tebur na No. 1, yana buɗe tsarin hangen nesa, kamawa da motsa Sassan A da B zuwa tashar kallon angular don jira umarnin loading;
3. An aika da umarnin loading ta tashar gane angular.Robot yana sanya lamba 1 yanki a cikin wurin sanyawa na turntable.Juya juzu'i kuma fara tsarin fitarwa na angular, ƙayyade matsayi na angular, dakatar da jujjuyawar kuma gama ƙaddamarwar angular na yanki na 1;
4. Na'urar gane angular tana aika umarni mara kyau, kuma robot ya ɗauki yanki na 1 kuma ya sanya yanki na 2 don ganewa.Juyawa yana jujjuyawa kuma tsarin gane kusurwa yana farawa don tantance matsayi na kusurwa.Juyawa yana tsayawa kuma an gama sanin angular na yanki na 2, kuma an aika da umarni mara kyau;
5. Robot yana karɓar umarni mara kyau na Lathe 1 a tsaye, yana motsawa zuwa lodawa da matsayi mara kyau na No.Bayan an gama aikin, za a fara zagayowar mashin ɗin guda ɗaya na lathe a tsaye;
6. The robot daukan ƙãre kayayyakin da No. 1 tsaye lathe kuma sanya shi a No. 1 matsayi a kan workpiece mirgine-kan tebur;
7. Robot yana karɓar umarnin blanking na No. 2 a tsaye lathe, yana motsawa zuwa lodawa da matsayi na No. lathe fara;
8. The robot daukan ƙãre kayayyakin da No. 2 tsaye lathe da sanya shi a No. 2 matsayi a kan workpiece mirgine-kan tebur;
9. Robot ɗin yana jiran umarnin mara amfani daga injinan tsaye;
10. A tsaye machining aika da blanking umurnin, da kuma robot motsa zuwa loading da blanking matsayi na tsaye machining, grabs da kuma motsa workpieces na No. 1 da No. 2 tashoshin bi da bi zuwa blanking tire, da kuma sanya workpieces a kan. tiren bi da bi;The robot motsa zuwa mirgine-kan tebur don kama da aika No. 1 da kuma No. 2 guda zuwa tsaye machining loading da blanking matsayi bi da bi, da kuma sanya No. 1 da No. 2 workpieces a cikin sakawa yankin na No. 1 da kuma No. 2 tashoshi na na'ura mai aiki da karfin ruwa manne bi da bi don kammala machining loading a tsaye.Robot yana motsawa daga nisan aminci na mashin ɗin a tsaye kuma ya fara zagayowar sarrafawa guda ɗaya;
11. Robot yana motsawa zuwa lambar 1 loading tray kuma yana shirya don farawa na shirin sake zagayowar sakandare;
Bayani:
1. Robot ɗin yana ɗaukar guda 16 (launi ɗaya) akan tire ɗin lodi.Robot din zai maye gurbin kwandon kwandon tsotsa sannan ya sanya farantin bangare a cikin kwandon ajiya na wucin gadi;
2. Robot ɗin ya tattara guda 16 (lafi ɗaya) akan tire ɗin da ba kowa.Robot ya kamata ya maye gurbin kwandon tsotsa sau ɗaya, kuma ya sanya farantin ɓangaren a kan ɓangaren ɓangaren sassan daga kwandon ajiya na wucin gadi;
3. Bisa ga mitar dubawa, tabbatar da cewa mutum-mutumi ya sanya wani sashi a kan tebur na samfurin hannu;
| 1 | Jadawalin zagayowar mashin ɗin | ||||||||||||||
| 2 | Abokin ciniki | Kayan aiki | QT450-10-GB/T1348 | Samfurin kayan aikin injin | Taskar A'a. | ||||||||||
| 3 | Sunan samfur | 117 Wurin zama | Zane A'a. | Saukewa: DZ90129320117 | Ranar shiri | 2020.01.04 | Wadda ta shirya | ||||||||
| 4 | Tsari mataki | Wuka A'a. | abun ciki na inji | Sunan kayan aiki | Yankan Diamita | Yanke gudun | Gudun juyawa | Ciyar da kowace juyi | Ciyar da kayan aikin inji | Yawan yankan | Kowane tsari | Lokacin inji | Lokacin Rago | Lokacin jujjuyawar axis hudu | Lokacin canza kayan aiki |
| 5 | A'a. | A'a. | Desoriptions | Kayan aiki | D mm | n | Rpm | mm/Rev | mm/min | Lokaci | mm | Dakika | Dakika | Dakika | |
| 6 |  | ||||||||||||||
| 7 | 1 | T01 | Milling hawa rami surface | Diamita na mai yankan niƙa mai fuska 40 | 40.00 | 180 | 1433 | 1.00 | 1433 | 8 | 40.0 | 13.40 | 8 | 4 | |
| 8 | Hana ramukan hawa DIA 17 | DIA 17 HADA HAWARA | 17.00 | 100 | 1873 | 0.25 | 468 | 8 | 32.0 | 32.80 | 8 | 4 | |||
| 9 | T03 | DIA 17 ramin baya chamfering | Juya chamfering abun yanka | 16.00 | 150 | 2986 | 0.30 | 896 | 8 | 30.0 | 16.08 | 16 | 4 | ||
| 10 | Bayani: | Lokacin yankewa: | 62 | Na biyu | Lokaci don manne tare da kayan aiki da na lodawa da kayan wofi: | 30.00 | Na biyu | ||||||||
| 11 | Lokacin taimako: | 44 | Na biyu | Jimlar awoyi na injina: | 136.27 | Na biyu | |||||||||
| 1 | Jadawalin zagayowar mashin ɗin | |||||||||||||||||
| 2 | Abokin ciniki | Kayan aiki | QT450-10-GB/T1348 | Samfurin kayan aikin injin | Taskar A'a. | |||||||||||||
| 3 | Sunan samfur | 118 Wurin zama | Zane A'a. | Saukewa: DZ90129320118 | Ranar shiri | 2020.01.04 | Wadda ta shirya | |||||||||||
| 4 | Tsari mataki | Wuka A'a. | abun ciki na inji | Sunan kayan aiki | Yankan Diamita | Yanke gudun | Gudun juyawa | Ciyar da kowace juyi | ciyar da inji kayan aiki | Yawan yankan | Kowane tsari | Lokacin inji | Lokacin Rago | Lokacin jujjuyawar axis hudu | Lokacin canza kayan aiki | |||
| 5 | A'a. | A'a. | Desoriptions | Kayan aiki | D mm | n | Rpm | mm/Rev | mm/min | Lokaci | mm | Dakika | Dakika | Dakika | ||||
| 6 | 
| |||||||||||||||||
| 7 | 1 | T01 | Milling hawa rami surface | Diamita na mai yankan niƙa mai fuska 40 | 40.00 | 180 | 1433 | 1.00 | 1433 | 8 | 40.0 | 13.40 | 8 | 4 | ||||
| 8 | T02 | Hana ramukan hawa DIA 17 | DIA 17 HADA HAWARA | 17.00 | 100 | 1873 | 0.25 | 468 | 8 | 32.0 | 32.80 | 8 | 4 | |||||
| 9 | T03 | DIA 17 ramin baya chamfering | Juya chamfering abun yanka | 16.00 | 150 | 2986 | 0.30 | 896 | 8 | 30.0 | 16.08 | 16 | 4 | |||||
| 10 | Bayani: | Lokacin yankewa: | 62 | Na biyu | Lokaci don manne tare da kayan aiki da na lodawa da kayan wofi: | 30.00 | Na biyu | |||||||||||
| 11 | Lokacin taimako: | 44 | Na biyu | Jimlar awoyi na injina: | 136.27 | Na biyu | ||||||||||||
| 12 | ||||||||||||||||||
Yankin ɗaukar hoto na layin samarwa
Gabatar da manyan kayan aikin aikin layin samarwa
Gabatarwar tsarin lodi da blanking
Kayan aiki na ajiya don layin samarwa ta atomatik a cikin wannan makirci shine: Tire da aka tara (yawan guntun da za a cushe akan kowane tire za a yi shawarwari tare da abokin ciniki), kuma za a ƙayyade matsayi na workpiece a cikin tire bayan samar da zane na 3D workpiece blank ko ainihin abu.
1. Ma'aikata sun tattara sassan da aka sarrafa su a kan tire na kayan (kamar yadda aka nuna a cikin adadi) kuma a kwashe su zuwa wurin da aka keɓe;
2. Bayan maye gurbin tire na forklift, danna maɓallin da hannu don tabbatarwa;
3. Robot ɗin ya kama kayan aiki don aiwatar da aikin ɗaukar nauyi;
Gabatarwar Axis Balaguron Robot
Tsarin ya ƙunshi robot ɗin haɗin gwiwa, servo motor drive da pinion da rak drive, ta yadda robot ɗin zai iya yin motsi na rectilinear baya da baya.Yana fahimtar aikin mutum-mutumi guda ɗaya wanda ke ba da kayan aikin inji da yawa da ɗimbin kayan aiki a tashoshi da yawa kuma yana iya haɓaka ɗaukar aikin mutum-mutumi na haɗin gwiwa;
Waƙar tafiya tana amfani da tushe wanda aka yi masa walda da bututun ƙarfe kuma ana sarrafa shi ta hanyar servo motor, pinion da rack drive, don haɓaka ɗaukar hoto na robot ɗin haɗin gwiwa da haɓaka ƙimar amfani da robot yadda ya kamata;An shigar da hanyar tafiya a ƙasa;
Robot Chenxuan: SDCX-RB500
| Bayanan asali | |
| Nau'in | Saukewa: SDCX-RB500 |
| Yawan gatari | 6 |
| Matsakaicin ɗaukar hoto | 2101 mm |
| Matsayi mai maimaitawa (ISO 9283) | ± 0.05mm |
| Nauyi | 553kg |
| Rarraba kariya na mutum-mutumi | Ƙimar kariya, IP65 / IP67in-line wuyan hannu(IEC 60529) |
| Matsayin hawa | Rufi, halattaccen kusurwar karkata ≤ 0º |
| Ƙarshen farfajiya, aikin fenti | Tushen frame: baki (RAL 9005) |
| Yanayin yanayi | |
| Aiki | 283 K zuwa 328 K (0 ° C zuwa +55 ° C) |
| Adana da sufuri | 233 K zuwa 333 K (-40 °C zuwa +60 °C) |
Tare da kewayon yanki na motsi a baya da kasan robot ɗin, kasancewar samfurin yana iya hawa tare da ɗaga rufi.Saboda an rage nisa na gefen mutum-mutumi zuwa iyaka, yana yiwuwa a shigar da shi kusa da mutum-mutumi, manne, ko kayan aiki.Motsi mai sauri daga matsayi na jiran aiki zuwa matsayi na aiki da matsayi mai sauri yayin motsi na gajeren lokaci.
Hannun loda na mutum-mutumi da injin tong na blanking
Robot bangare farantin tong inji
Bayani:
1. Yin la'akari da fasalulluka na wannan ɓangaren, muna amfani da hanyar tallafi na waje guda uku don ɗaukar kaya da ɓarna kayan, wanda zai iya gane saurin juyawa na sassa a cikin kayan aikin injin;
2. Na'urar tana sanye take da firikwensin gano matsayi da na'urar firikwensin matsa lamba don gano ko matsayi na matsawa da matsa lamba na sassa na al'ada;
3. Na'urar tana sanye take da matsi, kuma aikin aikin ba zai faɗi a cikin ɗan gajeren lokaci ba idan akwai gazawar wutar lantarki da yanke iskar gas na babban kewayar iska;
4. An karɓi na'urar canza hannu.Canza hanyar tong na iya hanzarta kammala manne kayan daban-daban.
Gabatarwar Na'urar Canjin Tong
Ana amfani da madaidaicin na'urar da ke canza tong don canza tong ɗin robot, ƙarshen kayan aiki, da sauran masu kunnawa.Rage lokacin aiki mara amfani kuma ƙara sassauƙar mutum-mutumi, wanda aka bayyana kamar haka:
1. Buɗewa da ƙara ƙarfin iska;
2. Ana iya amfani da nau'ikan wutar lantarki, ruwa da gas;
3. Daidaitaccen tsari zai iya haɗawa da sauri tare da tushen iska;
4. Hukumomin inshora na musamman na iya hana haɗarin yankewar iskar gas mai haɗari;
5. Babu spring dauki karfi;6. Mai dacewa ga filin sarrafa kansa;
Gabatarwa zuwa Tsarin Hannu-Kyamara na Masana'antu
1. Kyamarar tana ɗaukar nauyin CCD da kwakwalwan kwamfuta na CMDS, wanda ke da halaye na babban ƙuduri, babban hankali, babban sigina-zuwa-mita rabo, fa'ida mai ƙarfi, kyakkyawan hoto mai kyau da kuma ikon dawo da launi na farko;
2. Kamara tsararru na yanki yana da hanyoyin watsa bayanai guda biyu: GIGAbit Ethernet (GigE) dubawa da kebul na USB3.0;
3. Kyamara yana da tsari mai mahimmanci, ƙananan bayyanar, nauyi da shigar.Babban saurin watsawa, ƙarfin hana tsangwama mai ƙarfi, ingantaccen fitarwa na hoto mai inganci;Ya dace da karatun lambar, gano lahani, DCR da ƙirar ƙira;Kyamarar launi tana da ƙarfin maido da launi mai ƙarfi, dacewa da yanayin yanayi tare da buƙatu mai girman launi;
Gabatarwar Tsarin Ganewar Angular Atomatik
Gabatarwar Aiki
1. Robot ɗin yana ɗaure kayan aikin daga kwandunan lodi kuma ya aika su zuwa wurin sanyawa na turntable;
2. Juyawa yana jujjuyawa a ƙarƙashin motar servo motor;
3. Tsarin gani (kyamara na masana'antu) yana aiki don gano matsayi na kusurwa, kuma juyawa yana tsayawa don ƙayyade matsayi na kusurwa da ake bukata;
4. Robot ɗin yana fitar da kayan aikin kuma ya sanya wani yanki don ganowa a kusurwa;
Gabatarwa zuwa Tebur Roll-over Workpiece
Tashar mirgine:
1. Robot ɗin yana ɗaukar kayan aikin kuma ya sanya shi a wurin sakawa akan tebur mai jujjuyawa (tashar hagu a cikin adadi);
2. Robot ɗin yana ɗaukar kayan aikin daga sama don gane jujjuyawar aikin;
Robot tong ajiye tebur
Gabatarwar Aiki
1. Bayan kowane nau'i na sassa da aka ɗora, za a sanya farantin da aka yi da shi a cikin kwandon ajiya na wucin gadi don faranti;
2. Za a iya maye gurbin robot da sauri tare da ƙwanƙwasa ƙwanƙwasa ta hanyar canza na'urar da kuma cire faranti na bangare;
3. Bayan an sanya faranti mai kyau, cire kwandon kwandon tsotsa kuma maye gurbin tare da tong na pneumatic don ci gaba da kaya da kayan kwalliya;
Kwando don ajiyar wucin gadi na faranti bangare
Gabatarwar Aiki
1. An tsara kwando na wucin gadi don faranti na ɓangarori kamar yadda aka fara cire faranti don ɗaukar kaya kuma ana amfani da faranti na ɓarna daga baya;
2. The loading partition plates an sanya su da hannu kuma suna cikin rashin daidaituwa.Bayan an saka farantin rabo a cikin kwandon ajiya na wucin gadi, robot zai iya fitar da shi ya sanya shi da kyau;
Teburin samfurin hannu
Bayani:
1. Saita mitar samfurin bazuwar hannu daban-daban don matakan samarwa daban-daban, waɗanda zasu iya kulawa da ingancin ma'aunin kan layi yadda yakamata;
2. Umarni don Amfani: Mai sarrafa kayan aiki zai sanya kayan aikin zuwa wurin da aka saita akan teburin samfur gwargwadon mitar da aka saita da hannu, kuma yayi sauri tare da jan haske.Mai duba zai danna maɓallin don jigilar kayan aikin zuwa yankin aminci a waje da kariyar, fitar da kayan aikin don aunawa kuma adana shi daban bayan aunawa;
Abubuwan kariya
Ya ƙunshi bayanin martaba na aluminum mai nauyi (40 × 40) + raga (50 × 50), kuma ana iya haɗa allon taɓawa da maɓallin dakatar da gaggawa akan abubuwan kariya, haɗa aminci da ƙayatarwa.
Gabatarwa na OP20 Na'ura mai aiki da karfin ruwa Fixture
Umarnin sarrafawa:
1. Ɗauki ciki na φ165 a matsayin rami mai tushe, ɗauki D datum a matsayin jirgin sama, kuma ɗaukar baka na waje na maigidan ramukan hawa biyu a matsayin iyakacin kusurwa;
2. Sarrafa sassautawa da latsawa na farantin latsawa ta hanyar umarnin injin kayan aiki M don kammala aikin sarrafa chamfering na babban jirgin sama na mai hawa rami, 8-φ17 ramin hawa da duka ƙarshen rami;
3. Ƙaƙwalwar yana da ayyuka na matsayi, ƙaddamarwa ta atomatik, ganowar iska, sassautawa ta atomatik, fitarwa ta atomatik, guntu ta atomatik da tsaftacewa ta atomatik na sakawa datum jirgin sama;
Abubuwan Bukatun Kayan aiki don Layin Samfura
1. Ƙaƙwalwar kayan aikin samar da kayan aiki yana da ayyuka na ƙaddamarwa ta atomatik da sassautawa, kuma ya gane aikin ƙaddamarwa ta atomatik da sassautawa a ƙarƙashin ikon siginar tsarin manipulator don yin aiki tare da ɗaukar nauyi da aikin blanking;
2. Matsayin sararin sama ko ƙirar kofa ta atomatik za a tanada don farantin karfe na kayan aikin layin samarwa, don daidaitawa tare da siginar sarrafa wutar lantarki da sadarwar manipulator na kamfaninmu;
3. Kayan aikin samar da kayan aiki yana da sadarwa tare da manipulator ta hanyar hanyar haɗi na mai haɗa nauyi mai nauyi (ko filogin jirgin sama);
4. Kayan aikin layin samarwa yana da sarari na ciki (tsangwama) mafi girma fiye da amintaccen kewayon aikin muƙamuƙi na manipulator;
5. Kayan aikin samar da kayan aiki za su tabbatar da cewa babu sauran kwakwalwan ƙarfe a kan matsayi na matsawa.Idan ya cancanta, za a ƙara busa iska don tsaftacewa (chuck zai juya lokacin tsaftacewa);
6. Kayan aikin samar da kayan aiki yana da kyaun guntu.Idan ya cancanta, za a ƙara ƙarin na'urar fashewar guntu mai ƙarfi na kamfaninmu;
7. Lokacin da kayan aikin layin samarwa na buƙatar tsayawa daidai na sandar kayan aikin injin, ƙara wannan aikin kuma samar da siginar lantarki daidai;
Gabatarwar Lathe A tsaye VTC-W9035
VTC-W9035 NC a tsaye lathe ya dace da machining sassa masu jujjuya irin su gear blanks, flanges da bawo masu siffa na musamman, musamman dacewa da daidaitaccen, ceton aiki da ingantaccen juzu'i na sassa kamar fayafai, cibiyoyi, fayafai na birki, jikin famfo, bawul. jiki da harsashi.The inji kayan aiki yana da abũbuwan amfãni daga mai kyau overall rigidity, high daidaito, babban kau kudi na karfe da naúrar lokaci, mai kyau daidaito riƙewa, high AMINCI, sauki tabbatarwa, da dai sauransu da fadi da kewayon aikace-aikace.Samar da layi, babban inganci da ƙarancin farashi.
| Nau'in samfurin | Saukewa: VTC-W9035 |
| Matsakaicin juyawa diamita na jikin gado | Φ900 mm |
| Matsakaicin diamita na juyawa akan farantin zamiya | Φ590 mm |
| Matsakaicin juyawa diamita na workpiece | Φ850 mm |
| Matsakaicin tsayin juyi na workpiece | 700 mm |
| Gudun kewayon sandal | 20-900r/min |
| Tsari | FANUC 0i - TF |
| Matsakaicin bugun jini na axis X/Z | 600/800 mm |
| Gudun motsi mai sauri na axis X/Z | 20/20 m/min |
| Tsawon, nisa da tsayin kayan aikin injin | 3550*2200*3950mm |
| Ayyuka | Naúrar | Siga | |
| Kewayon sarrafawa | X axis tafiya | mm | 1100 |
| X axis tafiya | mm | 610 | |
| X axis tafiya | mm | 610 | |
| Nisa daga hancin spindle zuwa bench ɗin aiki | mm | 150 ~ 760 | |
| Wurin aiki | Girman benci na aiki | mm | 1200×600 |
| Matsakaicin nauyin benci na aiki | kg | 1000 | |
| T-tsagi (girman × yawa × tazara) | mm | 18×5×100 | |
| Ciyarwa | Saurin ciyarwar axis X/Y/Z | m/min | 36/36/24 |
| Spindle | Yanayin tuƙi | Nau'in bel | |
| Spindle taper | BT40 | ||
| Matsakaicin saurin aiki | r/min | 8000 | |
| Ƙarfi (Kimanta/Mafi Girma) | KW | 11/18.5 | |
| Torque (Mafi Girma) | N·m | 52.5/118 | |
| Daidaito | Daidaitaccen matsayi na axis X/Y/Z (rabin rufaffiyar madauki) | mm | 0.008 (jimlar tsayi) |
| Daidaiton maimaita axis X/Y/Z (rabin rufaffiyar madauki) | mm | 0.005 (jimlar tsayi) | |
| Mujallar kayan aiki | Nau'in | Disc | |
| Ƙarfin mujallar kayan aiki | 24 | ||
| Matsakaicin girman kayan aiki(Cikakken diamita na kayan aiki / diamita mara kyau / tsayi) | mm | Φ78/Φ150/ 300 | |
| Matsakaicin nauyin kayan aiki | kg | 8 | |
| Daban-daban | Matsi na samar da iska | MPa | 0.65 |
| Ƙarfin wutar lantarki | KVA | 25 | |
| Overall girma na inji kayan aiki (tsawon × nisa × tsawo) | mm | 2900×2800×3200 | |
| Nauyin kayan aikin injin | kg | 7000 | |
