Tsari Nazari na Production Line
Ka yi la'akari da technischen prozess
1. Ana ɗaukar tsarin matsewar da za a iya zubarwa yayin juyawa.Juya duk machining sassa, ciki har da kasa surface na workpieces.
2. A lokacin hakowa, za a yi amfani da ƙugiya na hydraulic don gano wuri tare da diamita na ciki na Φ282 da kuma saman ƙarshen fuska, rawar 10-Φ23.5 mai hawan rami da chamfering a bangarorin biyu, da kuma niƙa yankin alamar pneumatic;
Jerin Kayan aiki
| OP10 machining Cycle timer | |||||||||||||||
| Bayanin Hanya | 
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| Abokin ciniki | Kayan aiki | 45 | Samfurin kayan aikin injin | Taskar A'a. | |||||||||||
| Sunan samfur | Yankan kayan aiki shaft welded sassa | Zane A'a. | Ranar shiri | 2021.1.19 | Wadda ta shirya | ||||||||||
| Tsari mataki | Wuka A'a. | abun ciki na inji | Sunan kayan aiki | Yankan Diamita | Yanke gudun | Gudun juyawa | Ciyar da kowace juyi | ciyar da inji kayan aiki | Yawan yankan | Kowane tsari | Lokacin injin | Lokacin Rago | Tattara da sassauta | Lokacin canza kayan aiki | |
| A'a. | A'a. | Desoriptions | Kayan aiki | D mm | VcM/min | Rpm | mm/Rev | mm/min | Lokaci | Tsawon mm | Dakika | Dakika | Dakika | ||
| 1 | T01 | Lashe saman ƙarshen fuska da nisa | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Lathe kusan DIA 419.5 na ciki, DIA 382 fuska mataki da DIA 282 ciki | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lashe ƙarshen fuska daidai | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Lathe daidai DIA 419.5 na ciki, DIA 382 fuska da DIA 282 ciki | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300.0 | 185.39 | |||||
| 5 | T05 | Lathe a baya da kuma kusa da ƙananan ƙarshen fuska | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Lathe a baya da daidai ƙananan ƙarshen fuska | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Bayani: | Lokacin yankewa: | 437 | Na biyu | Lokaci don manne tare da kayan aiki da na lodawa da kayan wofi: | 15.00 | Na biyu | |||||||||
| Lokacin taimako: | 21 | Na biyu | Jimlar awoyi na injina: | 472.81 | Na biyu | ||||||||||
| OP20 machining Cycle timer | |||||||||||||||
| Bayanin Hanya |  | ||||||||||||||
| Abokin ciniki | Kayan aiki | HT250 | Samfurin kayan aikin injin | Taskar A'a. | |||||||||||
| Sunan samfur | ganga birki | Zane A'a. | Ranar shiri | 2021.1.19 | Wadda ta shirya | ||||||||||
| Tsari mataki | Wuka A'a. | abun ciki na inji | Sunan kayan aiki | Yankan Diamita | Yanke gudun | Gudun juyawa | Ciyar da kowace juyi | ciyar da inji kayan aiki | Yawan yankan | Kowane tsari | Lokacin injin | Lokacin Rago | Tattara da sassauta | Lokacin canza kayan aiki | |
| A'a. | A'a. | Desoriptions | Kayan aiki | D mm | VcM/min | Rpm | mm/Rev | mm/min | Lokaci | Tsawon mm | Dakika | Dakika | Dakika | ||
| 1 | T01 | Hana rami mai hawa 10-DIA 23.5 | Zazzage rawar ƙasa-da-rami DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | DIA 30 mahadi reaming chamfering cutter | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | 10-DIA 23.5 Koyarwar bangon baya | DIA 22 mai juyi chamfering abun yanka | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Yankin Alamar Milling | DIA 30 square kafada milling | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Bayani: | Lokacin yankewa: | 82 | Na biyu | Lokaci don manne tare da kayan aiki da na lodawa da kayan wofi: | 30 | Na biyu | |||||||||
| Lokacin taimako: | 104 | Na biyu | Jimlar awoyi na injina: | 233.00 | Na biyu | ||||||||||
Gabatarwa zuwa Layin Ƙirƙira
Tsarin Layin Samfura
Gabatarwa zuwa Layin Ƙirƙira
Layin samarwa ya ƙunshi na'ura mai ɗaukar nauyi 1, na'urar injin lathe 1 da naúrar blanking 1.Robots na jigilar kayayyaki tsakanin tashoshi a cikin kowace naúrar.Forklifts suna sanya kwanduna a gaban raka'a masu kaya da masu kaya;Layin samarwa ya ƙunshi yanki na: 22.5m×9m
Bayanin layin samarwa
1. Ana jigilar wuraren aikin zuwa wuraren da aka yi amfani da su ta hanyar juzu'i, an ɗaga su da hannu zuwa gadon abin nadi, kuma a aika zuwa tashoshi na kaya ta hanyar rollers.Ana yin lodi da sauke na'ura mai daidaitawa a cikin aikin lathe, tsarin jujjuyawar da aikin hakowa da niƙa da mutum-mutumi.Ana aika samfuran da aka gama zuwa wuraren da ba su da komai ta wurin gadon abin nadi, kuma ana tura su ta hanyar cokali mai yatsu bayan ɗagawa da tarawa da hannu;
2. Za a saita allon nunin lantarki mai girma a kan layin watsa kayan aiki don sabuntawa da nuna bayanan fitarwa, samfurori marasa lahani da kwanakin samar da aminci a cikin ainihin lokaci;
3. Za a ba da layin watsawa tare da hasken gargadi a kowace naúrar, wanda zai iya nuna bayanai kamar na al'ada, rashin kayan aiki da ban tsoro;
4. Layin atomatik yana ɗaukar yanayin naúrar sarrafawa da yanayin wayoyi da yawa, tare da shimfidar sassauƙa, dacewa da buƙatun shimfidar wurare daban-daban na abokan ciniki;
5. Ɗauki na'ura mai haɗin gwiwa don saukewa da saukewa, wanda ke da babban kwanciyar hankali, kulawa mai dacewa da tsawon rayuwar sabis;
6. Ƙananan buƙatun ma'aikata.Bukatar ma'aikatan yau da kullun don kowane motsi na wannan layin atomatik sune kamar haka:
Forkliftman 1 ~ 2 mutane (masu kula da ɗagawa, ɗagawa da canja wurin kayan aikin da ba a gama ba)
Injiniya mai kula da mutum 1 (mai kula da kulawa na yau da kullun-mai da masu yankan ruwa, da sauransu)
7. Layin atomatik yana da ƙarfi mai ƙarfi.Kamar gauraye waya machining, workpiece traceability da sauran ayyuka, tare da low fadada farashin;
Naúrar lodawa
1. Layin gado mai ɗaukar nauyi na iya adana 12 × 16 = guda 192;2. Buɗe tari da hannu sannan a ɗaga shi zuwa ga gadon abin nadi sannan a aika da shi zuwa wurin ɗaukar kaya ta abin nadi;3. Bayan an bude takin, sai a danne tiren da babu kowa a ciki a dora a kan layin da babu kowa a ciki, a lika shi cikin layuka 8, sannan a cire abin da ba komai a ciki da hannu a sanya shi a wurin ajiya;1.Layin gado mai ɗaukar nauyi na iya adana 12 × 16 = guda 192;
2. Buɗe tari da hannu sannan a ɗaga shi zuwa ga gadon abin nadi sannan a aika da shi zuwa wurin ɗaukar kaya ta abin nadi;
3. Bayan an buɗe tarin, za a murƙushe tire ɗin da ba kowa a ciki, a sanya shi a kan layin da ba a taɓa gani ba, a liƙa shi cikin yadudduka 8, sannan a cire abin da ba kowa a ciki ba da hannu sannan a sanya shi cikin wurin ajiya;
Gabatarwa zuwa aiki mara nauyi
1. Guda ɗaya na guda 16 da 4 yadudduka gabaɗaya, tare da faranti na yanki tsakanin kowane Layer;
2. Aikin da ba shi da komai zai iya adana guda 160;
3. Ana ba da shawarar pallet don abokin ciniki ya shirya shi.Bukatu: (1) Kyakkyawan tsauri da kwanciyar hankali (2) samun damar matse shi da mutum-mutumi.
Gabatarwa zuwa sashin sarrafawa
1. The lathing tsari kunshi biyu tsaye lathes, No. 1 mutummutumi da kuma robot kasa tara, wanda alƙawarin da machining na waje da'irar, ciki rami mataki surface da kuma karshen fuskar da part;
2. Tashar mirginawa ta ƙunshi na'ura mai jujjuyawar 1, wanda ke aiwatar da jujjuyawa ta atomatik akan sassa;
3. Aikin hakowa da niƙa ya ƙunshi cibiyar injina ta tsaye 1 da kuma mutum-mutumi mai lamba 2, wanda ke gudanar da aikin injin ramin shigarwa da alamar yanki na wannan ɓangaren.
4. Tsarin daidaitawa mai ƙarfi da tsarin cire nauyi ya ƙunshi madaidaicin ma'auni mai ƙarfi a tsaye, wanda ke aiwatar da gano ma'auni mai ƙarfi da cire nauyin sassa;
5. Tashar binciken tabo ta hannun hannu ta ƙunshi na'urar jigilar bel, wanda ke ɗaukar jigilar sassan da aka bincika kuma ana amfani da shi azaman dandalin dubawa;
6. Gidan aiki na na'ura mai kwakwalwa na pneumatic yana ɗaukar aikin sassaka da alamar duk samfurori;
Gabatarwar rukunin mara komai
1. Layin gado mai ɗaukar nauyi na iya adana 12 × 16 = guda 192;
2. Ana jigilar trays da faranti na ɓangarorin da ke tashar lodin zuwa wurin da ba a kwance ba ta hanyar cokali mai yatsa;
3. Abubuwan da aka gama ana jigilar su zuwa tashar da ba kowa ba ta hanyar abin nadi, kuma an ɗaga su kuma an tattara su da hannu kuma ana canja su tare da cokali mai yatsu;
Gabatarwar da aka gama tattara kaya
1. Guda ɗaya na guda 16 da 4 yadudduka gabaɗaya, tare da faranti na yanki tsakanin kowane Layer;
2.192 guda za a iya adana a cikin tari na gama kayayyakin;
3. Ana ba da shawarar pallet don abokin ciniki ya shirya shi.Bukatu: (1) Kyakkyawan tsauri da kwanciyar hankali (2) samun damar matse shi da mutum-mutumi.
Gabatar da manyan abubuwan aikin aikin layin samarwa
Gabatarwa zuwa Injin Injiniya da Ma'aunin Ma'aunin Ma'aunin Cire Nau'in Robot
Robot Chenxuan: SDCX-RB08A3-1700
| Bayanan asali | |
| Nau'in | Saukewa: SDCX-RB08A3-1700 |
| Yawan gatari | 6 |
| Matsakaicin ɗaukar hoto | 3100mm |
| Matsayi mai maimaitawa (ISO 9283) | ± 0.05mm |
| Nauyi | 1134 kg |
| Rarraba kariya na mutum-mutumi | Ƙimar kariya, IP65 / IP67in-line wuyan hannu(IEC 60529) |
| Matsayin hawa | Rufi, halattaccen kusurwar karkata ≤ 0º |
| Ƙarshen farfajiya, aikin fenti | Tushen frame: baki (RAL 9005) |
| Yanayin yanayi | |
| Aiki | 283 K zuwa 328 K (0 ° C zuwa +55 ° C) |
| Adana da sufuri | 233 K zuwa 333 K (-40 °C zuwa +60 °C) |
Gabatarwar Axis Balaguron Robot
Tsarin ya ƙunshi robot ɗin haɗin gwiwa, servo motor drive da pinion da rak drive, ta yadda robot ɗin zai iya yin motsi na rectilinear baya da baya.Yana fahimtar aikin mutum-mutumi guda ɗaya wanda ke ba da kayan aikin inji da yawa da ɗimbin kayan aiki a tashoshi da yawa kuma yana iya haɓaka ɗaukar aikin mutum-mutumi na haɗin gwiwa;
Waƙar tafiya tana amfani da tushe wanda aka yi masa walda da bututun ƙarfe kuma ana sarrafa shi ta hanyar servo motor, pinion da rack drive, don haɓaka ɗaukar hoto na robot ɗin haɗin gwiwa da haɓaka ƙimar amfani da robot yadda ya kamata;
An shigar da hanyar tafiya a ƙasa;
Gabatar da ɗimbin ɗimbin kaya da robobi
Bayani:
1. Kamar yadda ta halaye na wannan bangare, mun dauki uku-kambori waje kalaman surface;
2. Na'urar tana sanye take da firikwensin gano matsayi da na'urar firikwensin matsa lamba don gano ko matsayi na matsawa da matsa lamba na sassa na al'ada;
3. Na'urar tana sanye take da matsi, kuma aikin aikin ba zai faɗi a cikin ɗan gajeren lokaci ba idan akwai gazawar wutar lantarki da yanke iskar gas na babban kewayar iska;
Gabatarwar Injin Mirgina Mai Sauƙi ta atomatik
Bayani:
Na'urar ta ƙunshi ƙayyadaddun firam, taron tushe na tallafi da taron tong na pneumatic.Yana da anti-sako da kuma anti-faduwa aiki bayan iska cutoff, kuma zai iya gane 180 ° mirgine kan layi workpieces;
Gabatarwa zuwa benci na duba tabo na hannu
Bayani:
1. Saita mitar samfurin bazuwar hannu daban-daban don matakan samarwa daban-daban, waɗanda zasu iya kulawa da ingancin ma'aunin kan layi yadda yakamata;
2. Umarni don amfani: Mai sarrafa kayan aiki zai sanya kayan aikin zuwa wurin da aka saita akan benci na tabo bisa ga mitar da aka saita da hannu, kuma yayi sauri tare da jan haske.Mai duba zai danna maɓallin don jigilar kayan aikin zuwa yankin aminci a waje da kariyar, fitar da kayan aikin don aunawa kuma mayar da shi zuwa gadon abin nadi bayan aunawa;
Abubuwan kariya
Ya ƙunshi bayanin martaba na aluminum mai nauyi (40 × 40) + raga (50 × 50), kuma ana iya haɗa allon taɓawa da maɓallin dakatar da gaggawa akan abubuwan kariya, haɗa aminci da ƙayatarwa.
Gabatarwa zuwa tashar dubawa don gyaran fenti
Bayani:
Na'urar ta ƙunshi ƙayyadaddun firam da mai juyawa.Ma'aikatan suna ɗaga samfuran da aka gama zuwa ga jujjuyawar, suna jujjuya jujjuyawar, duba ko akwai kututtuka, tarkace da sauran abubuwan mamaki, da kuma gyara lahani a kan kari da saman fenti;